Wednesday, July 31, 2013

Work experience

Here is the work I do on Fridays as my work experience.
I changed the head gasket on a subaru legacy. I was able to use the hydraulic lift to lift a second car up and walk around underneath and remove the exhaust for removal of the engine.







Torque Settings




Hi guys, use the following web site to find the engine torque setting for the engine that we are current working on in the workshop

Engine make:  Mazda
Engine model: B6

Web Site:   www.autodataonline.co.nz/

Find out the follow torque setting

Cylinder head bolts
Rocker cover bolts

  1. Camshaft pulley bolt   30nm, 50nm, 76 - 81nm
  2. Spark plugs  15 - 23nm
  3. Fly wheel bolts  100nm
  4. Sump drain bolts 30 - 45nm
  5. Sump bolts  10nm 
  6. Main bearing bolts stage 1= 15 - 23nm stage, 2= 54 - 59nm
  7. Big end bearing bolts stage 1= 25nm, stage 2= 50 - 54nm
  8. Intake manifold to cylinder head bolts 20 - 25nm
  9. Crankshaft pulley bolt 108 - 128nm

Monday, July 29, 2013

Answers to Questions

What is the purpose of a glow plug? Cold starts on diesels, warms the air inside the cylinder.

What does B.D.T.C means ? Before Top Dead Centre, this is about 5% - 16% before top dead centre

When the piston travel at T.D.C and both valves are close, what stroke is it? compression

How many time the camshaft turns in a 4 stroke cycle? 1 time

What is the purpose of thrust washers? any object spinning in a clockwise direction has a tendency to drive forward, the thrust washers allow the crank to spin without driving forward.

Name all the components of the valve assembly? valve, valve spring, collet, seals, retainer shield.

What is the purpose of the tag on the bearing shells? this stops the shells from spinning around the bearing, allows oil to flow through the little holes.

What compresses the volume of air and fuel? piston crown

Why is it important to time you engine up correctly? The piston could come up an hit one of the valves and break the valve. rough idle

What is a stroke? when the piston travels between BDC and TDC and vica versa

What drives the cams? camshaft, cambelt

What is the block made of? cast iron

Why is core plug fitted?

What is the purpose of the pistons? compress the air and fuel mixture and then when those get ignite the explosion force pushes down on the piston crown which goes down and turns the crankshaft.

What is the advantages of having aluminium head? better heat distribution, light weight.